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Sterile Blending Vessels |
APPLICATIONS :
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Pharmaceuticals |
Biopharmaceuticals |
- Sterile Solutions
- Vial
- Ampoules
- I.V. Fluids
- Aerosols
- LVP & SVP Solutions
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- Vaccines
- Injectables
- Human Insulin
- Serums
- Plasma Fractions
- Bacteria and cell cultures
- LVP
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UNIQUE FEATURES :
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- Aseptic Design of bottom outlet valve with zero hold up
- Customised design incorporated for diverse applications
- Calibrated full view glass for Sterile Mixing Vessel
- CIP and SIP style design of vessel, fittings and piping
- Injection ports, injection needles available on the top of the lid
- Volume monitoring by load cells
- Process Automation
- Sterility compliant
- Magnetic drive, so no seals, no shaft, thereby eliminating contamination
- Mixing head designed for vigorous mixing or low volume blending
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Bioreactor And Fermenter |
PROPACK manufactures stainless steel pilot scale to production scale Fermentorwhich are customized as per the process needs.
Innovatively designed PROPACK Bioreactor / Fermentor is suitable for cultivation of microbial culter – utilizing robust ,industry – standard components of reputed makes for easy integration into any production facility .
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PROPACK Bioreactor / Fermentordesign & Engineering Parameters Ensure |
- Minimum space requirement
- Optimized Bioreactor / Fermentor design
- Range : 5L – 25000L (Customized to user requirements)
- Skid – mounted structure
- Agitator (Top / Bottom mounted)
- Design compliance to ASME BPE and GAMP 5 guidelines
- Material of construction
- Parts in contact with the media : SS 316 L
- Internal surface RA < = 0.4 , Electro –polished
- Single / double mechanical seal
- Easy access during operation and routine maintenance
- Safety features to protect the batch in case of any component failure
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Bioreactor And Fermenterointment And Cream Processing Plant |
APPLICATIONS :
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- Ointment
- Sterile Ointment
- Cream
- Gel
- Lotion
- Shampoo
- Toothpaste
- Other Semi Solid Emulsions
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SALIENT FEATURES OF MULTI MIX PLANT:
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- Complete untouched -Processing Plant
- CIP / SIP able
- All wetted parts are of SS 316 / 316L Quality Material.
All Pipelines are seamles & internally Electro-Polished
- Re-Circulation after Mixing (provided)
- Mixing and Dispersing quality adjustable
- Jacketed vessels for heating / cooling processes
- Compliance of cGAMP Guidelines
- Documentation : DQ / IQ / OQ / PQ (provided)
- The Multi-Mix in Pressure and Vacuum Tight Mixing Vessel.
- All Material Transfer Done Under Vacuum.
The main advantages of the same are:
» To avoid hand touch & contamination
» Saving precious batch processing time
» Lower maintenance cost, as no moving components used
- Load cell for accurate weighing
- PLC based control panel / SCADA for process automation
- FLP System can be provided
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Liquid And Syrup Processing Plant |
APPLICATIONS :
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- Orals
- Liquids
- Suspensions
- Cough Syrups
- Drop Solutions
- Expectorants
- Antacid Suspensions
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UNIQUE FEATURES :
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- Sugar and Glucose Transfer System
- Sugar Syrup Preparation with efficient bottom entry agitation
- Clear and Suspended Liquid Manufacturing System with On-line or Built-in Homogenizer
- Efficient Filtration System for the clear / suspension syrups
- CIP & SIP System for cleaning & sanitization of the system
- PLC based Automation System as per 21 CFR Part 11 (Optional)
- System Qualification Documents like DQ, FAT, IQ & OQ Protocols
- “CE” marked Equipments are offered with Third Party Inspection & All Electrical Control with ERTL Approval & Test
- Food Grade Gaskets in compliance with FDA 21 CFR Part 177-2600
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Hard And Soft Gelatin Processing Plant |
SALIENT FEATURES : |
- PLC Programmed (optional) for dual speed agitation to reaction mass of Gel Cooker as per defined recipe.
- Hydraulic Lifting System for top cover of Gelatin Cooker.
- Medicament Mixing & Homogenizing Vessel.
- Multi-purpose Mixing & Deaeration Unit with SS Control Panel for carrying out following operation:
» Mixing of Medicament
» Colour Mixing in Gelatin mass
- Deaeration of Gel mass.
- Heat traced transfer pipe line for feeding Gelatin to Encapsulating Machine
- Vacuum Control System for Deaeration in Gelatin Cooker.
- Strict compliance to cGMP as per the International Standard norms.
- SS 316 L contact parts Mirror polished to less than 0.5 Micron RA & SS 304 Non-Contact parts Matt finished.
- 100% drainable, crevice and dead leg free internal surface.
- Specially constructed Gelatin Feed Tank with Electronic Heating System.
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Cip And Sip Modules |
Cleaning-In-Place (CIP) and Sterilization-In-Place (SIP) are systems designed for automatic cleaning and disinfecting without major disassembly and assem- bly work. We design, develop, manufacture, supply and install Mobile and Fixed CIP & SIP Units for sanitization and sterilization. The units are custom made, modular, skidded in automated or semi-automated Models as per the required time cycle for cleaning and sterilization as a part of cGMP requirements from portable to large fixed Multi-Tank system.
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SALIENT FEATURES :
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- Sanitary Design to meet all cGMP criteria.
- Contact parts : SS 316 L, Mirror polished & EP to < 0.5 Micron finish
- All Non- Contact parts : SS 304 Matt finish
- Orbital Tube welding
- Automation as per MCA & USFDA 21 CFR Part 11
- Built to custom requirement
- 100% Drianability
- GMP documentation like DQ, FAT, IQ, OQ & PQ Protocols
- Site Installation & Commissioning
- Documented Output of cleaning & sterilization cycles
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SCOPE OF CIP UNIT : |
- CIP Tank/Tanks, Jacketed/Non-Jacketed
- Supply Pump/Return Pump
- Heater as required
- Dosing Tanks/Pumps
- Inter-connected Pipings / Valves / Instrumentation
- Automation System/Control Panel
- SS Skid/SS Platform
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SCOPE OF MOBILE SIP UNIT : |
- Pure Steam Header with PI, TI & Safety Valve
- Condensate Header with sterile steam trap unit and Temp. Sensor
- PLC Control Panel with Time / Temperature control program, printer, alarm etc. as required
- SS Mobile Stand with PU Castors
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Custom Processing Plant |
CUSTOMIZED PROCESSING PLANT |
Leveraging its strengths in Process equipment engineering for turnkey plants, high quality and critical fabrication. Propack offers Critical Process Equipment & Systems for a range of applications for manufacturing:
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- Cheese
- Chocolate
- Ice cream
- Tomato ketchup
- Mayonnaise
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- Tea
- Lozenges
- Hair dye
- Inhaler
- Disinfectant
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THE LIST OF INDUSTRIES WE ALSO CATER ARE |
Leveraging its strengths in Process equipment engineering for turnkey plants, high quality and critical fabrication. Propack offers Critical Process Equipment & Systems for a range of applications for manufacturing:
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- Agro Chemicals
- Food and Beverages
- Breweries and Distilleries
- Oils, Paints and Resins
- Consumer Goods
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